The complete process of developing a new product: from idea to production.
There is no need to recruit a large team, design the product, make the tools, prepare production, find specialists, equipment, space and materials.
You know that you will receive quality products just in time, and can focus your efforts on working through the remaining stages of assembly or production.
In a volatile market and with dramatic price trends, you know exactly how much your product will cost.
You know the result you want, and our specialists take care of tool design, production preparation, and finding the best materials for your product. We are always in touch, ready to answer all your questions.
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01Development of the product specifications. This step is necessary if you do not have a clear statement of work. In this case, our specialists will study your wishes and needs and develop the necessary product drawings.
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02Design and manufacture tooling and prepare production for the launch of your products. This stage is entirely our responsibility. Our specialists select the optimum raw material manufacturer and develop the tools with which your future product will be manufactured.
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03Testing and making prototypes. Once the tool is ready, we start testing. Once our side has judged the product to be compliant with the specification, we agree on a prototype with you. Together we define a prototype for further work.
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04Launch into production. If all stages are successfully completed, we start serial production of your product.
At every stage of development we work closely with you.
You always know at what stage of production your product is at.
Our highly qualified specialists are ready to answer all your questions and find the most efficient solution for your needs.
You can call us:
+7 (4842) 500-595
+7 (4842) 500-596
or order
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- The PLASTIGY production site is located in Kaluga and occupies more than 20,000 square metres.
- A modern fleet of equipment enables the production of even the most complex extrusion profiles and moulded parts.
- Over 150 exclusive projects based on the technical specifications of the partners are developed and realised by our specialists.
- The wide range of raw materials, used in production helps to choose the best solution for partners' projects: ABS, ASA, PC, PP, PA, PMMA, PS, HDPE, PVC, TPE, TPE.
your reliable partner!
Different technologies in a single production
A wide range of capabilities enables us to solve our customers' complex problems.
Professional managers
Our managers are always available to answer any questions, to help choose the best solution for customers' projects.
Quality Management System
Our production is certified according to the standards of Quality Management System - ISO: 9001.
Local manufacture in Russia
100% of our production capacity is located in Kaluga, Russia.
Experience
More than 25 years of experience in contracting projects of varying complexity for companies operating in a variety of markets.
Personal service
We work out optimal scheme of co-operation, are flexible in our relations with the customer.
Fair prices
We obtain the best price to quality ratio.
Quality and on time
Our clients always receive our goods of high quality and just in time.
Extrusion - is the production of profiles of unlimited length from polymer materials by extruding the melt through a die.
- 9 modern extrusion lines are available to produce profiles up to 200 mm in width, with outputs ranging from 23 to 60 kg/h.
- Co-extrusion. We make profiles from two different types of plastic or two different colours
- We use the following materials in our work: rigid PVC, plastic PVC, polycarbonate, polyethylene and others
- Cut profile into any agreed lengths
- We pack the profile according to customer requirements
- If necessary, we produce profiles with double-sided adhesive tape allowing you to stick the profile to different surfaces
Processing of plastics by injection of molten material under pressure into the mould, followed by cooling.
- 16 thermoplastic injection moulding machines with clamping forces from 35 to 1300 tonnes and a maximum moulding capacity of 5.7 kg
- Materials handled: ABS, polypropylene, polycarbonate, polystyrene, high and low pressure polyethylene, etc.
- Casting and balancing rotational parts
- The assembly area ensures the assembly of the finished product from parts obtained by injection moulding
Watch the video «Thermoplastic automatic machine. A robot works»We provide various decorating options in our production facility:
- Mass dyeing. The dye is added to the material at the production stage
- We dye products in any colour, including metallic colours
- We use vacuum metallization to give the product a silver or gold effect